She is confident in who she is Not just what she does I believe there is who you are, then there is what you do We often confuse the two What do you do When the idea of who you are and what you do…
A motor fault doesn’t necessarily mean it will stop working; however, the motor may be inefficient or close to complete failure and should be inspected.
We use motor current signature analysis (MCSA) to detect faults. MCSA requires a high sampling rate which Verdigris systems provide, letting us access over three decades of existing research.
Figures 1 and 2 illustrate part of the analysis to detect broken rotor bars. The frequency spectrum of the current is viewed near the power supply frequency (in this case 60Hz). In a healthy motor, the spectrum is flat aside from the 60Hz spike. In a motor with broken rotor bars, there are spikes in energy at two frequencies on either side of 60Hz which are caused by the broken rotor bars. The specific frequencies are functions of the current state of the motor and motor parameters.
Figure 1. Frequency spectrum of the current from motor with no broken rotor bars
Figure 2. Frequency spectrum of the current from motor with a broken rotor bar
Figure 3. Example of an email notification
Figure 4. Example of a weekly report
We spent several months researching and developing our own MCSA algorithms. We collected several types of motors and created a motor test bed. Then we broke a few motors in controlled ways to simulate real faults. To simulate stator winding faults we removed the insulation at several points and soldered wire leads to create shorts within the stator winding on demand, see Figure 4. To simulate broken rotor bars, we drilled through the rotor bars, two rotor bars were drilled in Figure 5. We gathered a dataset of motor data and validated that our fault detection algorithms were accurate. We have released algorithms that detect broken rotor bars and stator winding faults, more are under research.
Figure 4. Soldered leads to stator winding secured with Kapton tape
Figure 5. Two drilled rotor bars
When you install a Verdigris system in your building, let us monitor your mission-critical motors. It’s important to detect faults early-on so that repairs can be made before it is too late. BMS software cannot detect faults until the motor is beyond help, and technicians don’t have time to inspect motors frequently enough. Verdigris will alert you at the first sign of a fault, allowing you to save money in the long run.
The publication Illumination is a place for writers and innovators to bring their work into the light. It’s about innovation, inclusivity, and collaboration. I view myself as a lightworker. I work as…
-This is a work of fiction. Names, characters, businesses, places, events, locales, and incidents are either the products of the author’s imagination or used in a fictitious manner. Any resemblance…